在盖森国际公司,我们以生产一系列自动喷砂机而自豪,其中包括我们的T50滚筒喷砂机,该机专为批量喷砂加工工艺提供卓越性能而设计。它提供快速的循环时间和一致的工艺质量保证,这种行业领先的设备提供了高度成本效益的解决方案。
T50滚筒喷砂机在各种行业中广泛应用,特别适合加工螺丝、螺栓、螺母、垫圈、卡环和航空航天紧固件等小型金属零件。其专业设计确保了精确高效的批量去毛刺、去除飞边、机加工痕迹去除、清洁、表面处理和外观加工,全部达到最高标准。
最近,我们的团队对T50滚筒喷砂机进行了关键性改进,以进一步优化其功能和用户体验。这些改进包括集成西门子PLC HMI控制面板、内部门气洗、重型筐架安装、更大开口的筐架翻板以及料斗卸料翻板的外部弹簧加载锁扣。
先进的HMI屏幕界面取代了传统的模拟按钮和开关,为操作员提供了无缝、用户友好的体验。这个高功能性系统提供了对喷砂操作的完全控制和实时监控。此外,它可以存储多个喷砂配方,允许对各种参数进行精确调整,确保为广泛的应用优化和定制喷砂工艺。
内部门气洗功能可在开门前有效去除前门上的多余灰尘,有助于防止零件损坏或污染。新引入的重型筐架安装将大型筐架牢固地固定在背板上,确保在处理较重负载时提高可靠性和耐久性。
采用更大开口的筐架翻板确保喷砂后更容易从筐架中取出较大的零件。外部弹簧加载锁扣的添加使得释放料斗卸料翻板成为单手操作,取代了之前需要双手操作的内部拨动锁扣,显著提高了便利性和效率。
要直接了解盖森公司改进后的T50滚筒喷砂机如何改善您的批量加工流程,请立即联系我们的团队。
Guyson的 “先试后买” 服务
Guyson鼓励潜在客户亲身体验这些机器改进为其操作带来的好处,在Guyson最先进的喷砂和清洗演示设施提供免费的 “先试后买” 喷砂试验。要安排您的免费零件测试,请立即联系Guyson的团队。
滚筒喷砂常见问题解答
什么是转筐式滚筒喷砂机?
转筐式滚筒喷砂机是一种自动批量喷砂表面处理系统,用于清洁、去毛刺、去除飞边并对小型金属零件进行表面处理。零件在旋转的穿孔筐中翻滚,同时通过受控的磨料喷砂流,确保一致、高质量的表面效果。
What components can be tumble blasted?
Typical components include:
- Fasteners
- Castings
- Machined parts
- Springs
- Pressings
- Forgings
What are the typical applications carried out by a batch finishing machine?
- Cosmetic finishing of non-ferrous castings
- Removal of light burrs and scale from die-castings, forgings and other alloy components
- Pre-treatment of metal prior to coating or rubber bonding
- Cleaning and preparation for reconditioning auto parts
- Glass bead peening
- Deflashing thermoset plastic mouldings
Is automated tumble blasting only for large manufacturers?
No. Whilst large producers benefit most from the throughput, smaller operations are increasingly adopting the tumble blast method too. Guyson range of tumble blast systems, from the T40 & T50 tumble baskets, to the EB1 endless belt system, provides smaller manufacturers flexibility for diverse production volumes, batch sizes, and methods of tumbling the parts.
Which industries use tumble blasting?
Typical industries include:
- Aerospace
- Automotive
- Medical
- Fastener manufacturing
- General engineering
Can recipes or process settings be stored on a tumble blast machine for repeatable production?
Yes, the intuitive HMI/PLC interface, integrated into the tumble blast systems, gives operators complete control over the blasting process, allowing them to create, edit and store recipes, as well as adjust blasting speed, belt speed and cycle duration to deliver their desired results.
What is the difference between tumble blasting and manual blasting?
Compared to manual finishing, automated tumble blasting delivers more consistent results, higher throughput, improved operator safety, lower cost per part and built-in quality control for repeatable production.
转筐式滚筒喷砂与履带式滚筒喷砂有什么区别?
Both processes automate the blast finishing of high-volume small metal components however they use different methods to tumble the parts.
Tumble blasting with a basket involves a rotating perforated basket to expose the components to the blast stream, whilst endless belt tumble blasting uses a continuously rotating belt to gently tumble parts beneath the blast stream.